What Size Wire for 80 Amps at 250 Feet?
Voltage-drop-aware wire sizing for a 80-amp circuit running 250 ft (one-way) at 240V — because over distance, voltage drop, not ampacity, often sets the wire size.
Calculations are built on the 2023 National Electrical Code (NEC) and cross-checked against the published code tables. How we verify. Last reviewed June 2026.
Actual drop 2.6%. For ≤5% drop: 3 (4.1%).
Actual drop 2.7%. For ≤5% drop: 1 (4.2%).
At 250 ft, voltage drop governs: ampacity alone would allow 4 AWG copper, but staying ≤3% requires upsizing to 1.
Voltage Drop at 250 Feet
Voltage drop is calculated for a 240V single-phase circuit over a 250 ft one-way run (conductor length doubled for the return). Sizes meeting the ≤3% target are highlighted.
| Wire size | Copper drop | Aluminum drop | Within 3%? |
|---|---|---|---|
| 4 | 5.1% | 8.5% | — |
| 3 | 4.1% | 6.7% | — |
| 2 | 3.2% | 5.3% | — |
| 1 | 2.6% | 4.2% | |
| 1/0 | 2.0% | 3.4% | |
| 2/0 | 1.6% | 2.7% |
Drop % uses NEC Chapter 9, Table 8 DC resistance — an accepted approximation for typical power-factor AC branch circuits. The wire must also meet ampacity; both checks are applied above.
Different distance or voltage?
Open the calculator pre-filled with 80A, 240V, 250 ft to adjust material, temperature and drop target.