What Size Wire for 60 Amps at 100 Feet?

Voltage-drop-aware wire sizing for a 60-amp circuit running 100 ft (one-way) at 240V — because over distance, voltage drop, not ampacity, often sets the wire size.

Calculations are built on the 2023 National Electrical Code (NEC) and cross-checked against the published code tables. How we verify. Last reviewed June 2026.

Copper · ≤3% drop
6

Actual drop 2.5%. For ≤5% drop: 6 (2.5%).

Aluminum · ≤3% drop
4

Actual drop 2.5%. For ≤5% drop: 4 (2.5%).

At 100 ft, ampacity still governs: 6 AWG copper carries 60A and its drop (2.5%) is already within 3% — no upsizing needed.

Voltage Drop at 100 Feet

Voltage drop is calculated for a 240V single-phase circuit over a 100 ft one-way run (conductor length doubled for the return). Sizes meeting the ≤3% target are highlighted.

Wire sizeCopper dropAluminum dropWithin 3%?
62.5%4.0%
41.5%2.5%
31.2%2.0%
21.0%1.6%
10.8%1.3%
1/00.6%1.0%

Drop % uses NEC Chapter 9, Table 8 DC resistance — an accepted approximation for typical power-factor AC branch circuits. The wire must also meet ampacity; both checks are applied above.

Different distance or voltage?

Open the calculator pre-filled with 60A, 240V, 100 ft to adjust material, temperature and drop target.

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60 Amps at Other Distances