What Size Wire for 225 Amps at 25 Feet?

Voltage-drop-aware wire sizing for a 225-amp circuit running 25 ft (one-way) at 240V — because over distance, voltage drop, not ampacity, often sets the wire size.

Calculations are built on the 2023 National Electrical Code (NEC) and cross-checked against the published code tables. How we verify. Last reviewed June 2026.

Copper · ≤3% drop
4/0

Actual drop 0.3%. For ≤5% drop: 4/0 (0.3%).

Aluminum · ≤3% drop
300 kcmil

Actual drop 0.3%. For ≤5% drop: 300 kcmil (0.3%).

At 25 ft, ampacity still governs: 4/0 AWG copper carries 225A and its drop (0.3%) is already within 3% — no upsizing needed.

Voltage Drop at 25 Feet

Voltage drop is calculated for a 240V single-phase circuit over a 25 ft one-way run (conductor length doubled for the return). Sizes meeting the ≤3% target are highlighted.

Wire sizeCopper dropAluminum dropWithin 3%?
4/00.3%0.5%
250 kcmil0.2%0.4%
300 kcmil0.2%0.3%
350 kcmil0.2%0.3%
400 kcmil0.2%0.2%
500 kcmil0.1%0.2%

Drop % uses NEC Chapter 9, Table 8 DC resistance — an accepted approximation for typical power-factor AC branch circuits. The wire must also meet ampacity; both checks are applied above.

Different distance or voltage?

Open the calculator pre-filled with 225A, 240V, 25 ft to adjust material, temperature and drop target.

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225 Amps at Other Distances